Tag Archives: variable frequency air compressor

China Good quality 10bar High Efficiency Variable Frequency CHINAMFG 381cfm Air Compressor air compressor price

Product Description

Product Parameters

Model	Motor Power		Maximum Working Pressure		Free Air Delivery		Air Outlet Pipe Diameter	Weight	Dimensions(LWH)
	kW	hp	bar(g)	psig	m³/min	cfm		kg	mm
BG10APM	7.5	10	8	116	1.1	39	G1/2″	180	900650850
			10	145	0.9	32
			13	189	0.7	25
BG15APM	11	15	8	116	1.7	60	G3/4″	300	10007401100
			10	145	1.6	57
			13	189	1.0	35
BG20APM	15	20	8	116	2.3	81	G3/4″	320	10007401100
			10	145	2.0	71
			13	189	1.6	57
BG30APM	22	30	8	116	3.4	120	G1″	420	10708401260
			10	145	3.2	113
			13	189	2.7	95
BG40APM	30	40	8	116	5.0	177	G1″	450	10708401260
			10	145	4.0	141
			13	189	3.1	109
BG50APM	37	50	8	116	6.4	226	G1-1/2″	600	120010001390
			10	145	5.4	191
			13	189	4.7	166
BG60APM	45	60	8	116	7.2	254	G1-1/2″	700	120010001390
			10	145	6.6	233
			13	189	5.7	201
BG75APM	55	75	8	116	9.4	332	G2″	920	170012001550
			10	145	8.2	290
			13	189	6.7	237
BG100APM	75	100	8	116	12.2	431	G2″	950	170012001550
			10	145	10.8	381
			13	189	9.1	321
BG125APM	90	125	8	116	15.2	537	G2″	1350	210013001650
			10	145	13.3	470
			13	189	11.4	403
BG150APM	110	150	8	116	19.9	703	DN80	2650	250016501900
			10	145	16.3	576
			13	189	14.5	512
BG180APM	132	180	8	116	23.0	812	DN80	2850	250016501900
			10	145	19.7	696
			13	189	16.0	565
BG220APM	160	220	8	116	27.0	954	DN80	4100	300019001950
			10	145	22.5	795
			13	189	21.0	742
BG250APM	185	250	8	116	30.0	1059	DN80	4300	300019001950
			10	145	27.0	954
			13	189	23.0	812
BG270APM	200	270	8	116	32.5	1148	DN100	5300	360022002200
			10	145	29.2	1031
			13	189	25.5	901
BG300APM	220	300	8	116	38.0	1342	DN100	5500	360022002200
			10	145	32.0	1130
			13	189	28.8	1017
BG340APM	250	340	8	116	43.0	1519	DN100	5800	360022002200
			10	145	37.5	1324
			13	189	31.5	1112

Company Profile

Wallboge is a high-tech enterprise and is considered 1 of the leading manufacturers of air compressor products in China. Our goal is to provide exceptional customer service coupled with quality products and energy saving solutions.

Wallboge’ s primary businesses focus in following key areas:

Integrated screw air compressor for laser cutting
Permanent magnet variable frequency screw air compressor
Two-stage compression permanent magnet variable frequency screw air compressor
Low pressure two-stage compression permanent magnet variable frequency screw air compressor
Low pressure permanent magnet variable frequency screw air compressor
Water-lubricated oil-free screw air compressor
Fixed speed screw air compressor
Oil-free screw blower
Screw vacuum pump

At Wallboge, we earn our customers’ trust and satisfaction by manufacturing the superior quality compressed air products for all industries. All of our products are designed for reliable performance, easy maintenance, and maximum energy efficiency. CHINAMFG has been exporting to more than 150 countries across the globe.

CHINAMFG continuously innovates product development and management to meet customers’ demand. The powerful enterprise culture and continuous innovation make CHINAMFG improved rapidly. Wallboge’ s vision is to be a world-renowned high-end energy-saving machinery brand, with sustainable development, constantly improving its own value and sharing it with our customers and staff, committed to continuously satisfying the needs of global companies by providing a full range of industrial air compression solutions.

Certifications

Exhibitions

After Sales Service

1. 24/7 after sales service in different languages.
2. Online instruction for installation and commissioning.
3. On-site instruction for installation and commissioning provided by well-trained engineers or local authorized service center.
4. CHINAMFG agents and after sales service available.

Our Advantages

1. Proven product quality.
2. Factory direct prices.
3. On-time delivery.
4. Prompt technical support in different languages before sales, in sales and after sales.
5. Small orders accepted to check quality first.
6. OEM & ODM service available.

FAQ

Q1: Are you a factory or a trading company?
A1: We are a factory. Please check our Company Profile.

Q2: What is the exact address of your factory?
A2: No. 588, East Tonggang Road, Shaxi Town, HangZhou City, ZheJiang Province, China

Q3: What is your delivery time?
A3: For standard voltage, the delivery time is 15 working days after you confirm the order. For non-standard voltage, please contact our sales to confirm the delivery time.

Q4: What kind of payment terms do you accept?
A4: We accept T/T, L/C at sight.

Q5: How long is the warranty of your air compressor?
A5: 2 years for the whole air compressor except consumable spare parts.

Q6: How long could your air compressor be used?
A6: Generally, more than 10 years.

Q7: What is your MOQ requirement?
A7: 1 unit.

Q8: Can you offer OEM & ODM service?
A8: Yes, with a professional design team, we can offer OEM & ODM service.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	Engineers Available to Overseas Service.
Warranty:	2 Years
Lubrication Style:	Lubricated

Customization:	Available \|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

air compressor

How are air compressors used in the food and beverage industry?

Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:

1. Packaging and Filling:

Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.

2. Cleaning and Sanitization:

Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.

3. Cooling and Refrigeration:

In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.

4. Aeration and Mixing:

Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.

5. Pneumatic Conveying:

In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.

6. Quality Control and Testing:

Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.

7. Air Agitation:

In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.

It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.

By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.

air compressor

Can air compressors be used for medical and dental applications?

Yes, air compressors can be used for various medical and dental applications. Compressed air is a reliable and versatile utility in healthcare settings, providing power for numerous devices and procedures. Here are some common applications of air compressors in medical and dental fields:

1. Dental Tools:

Air compressors power a wide range of dental tools and equipment, such as dental handpieces, air syringes, air scalers, and air abrasion devices. These tools rely on compressed air to generate the necessary force and airflow for effective dental procedures.

2. Medical Devices:

Compressed air is used in various medical devices and equipment. For example, ventilators and anesthesia machines utilize compressed air to deliver oxygen and other gases to patients. Nebulizers, used for respiratory treatments, also rely on compressed air to convert liquid medications into a fine mist for inhalation.

3. Laboratory Applications:

Air compressors are used in medical and dental laboratories for various purposes. They power laboratory instruments, such as air-driven centrifuges and sample preparation equipment. Compressed air is also used for pneumatic controls and automation systems in lab equipment.

4. Surgical Tools:

In surgical settings, compressed air is employed to power specialized surgical tools. High-speed air-driven surgical drills, saws, and bone-cutting instruments are commonly used in orthopedic and maxillofacial procedures. Compressed air ensures precise control and efficiency during surgical interventions.

5. Sterilization and Autoclaves:

Compressed air is essential for operating sterilization equipment and autoclaves. Autoclaves use steam generated by compressed air to sterilize medical instruments, equipment, and supplies. The pressurized steam provides effective disinfection and ensures compliance with rigorous hygiene standards.

6. Dental Air Compressors:

Specialized dental air compressors are designed specifically for dental applications. These compressors have features such as moisture separators, filters, and noise reduction mechanisms to meet the specific requirements of dental practices.

7. Air Quality Standards:

In medical and dental applications, maintaining air quality is crucial. Compressed air used in healthcare settings must meet specific purity standards. This often requires the use of air treatment systems, such as filters, dryers, and condensate management, to ensure the removal of contaminants and moisture.

8. Compliance and Regulations:

Medical and dental facilities must comply with applicable regulations and guidelines regarding the use of compressed air. These regulations may include requirements for air quality, maintenance and testing procedures, and documentation of system performance.

It is important to note that medical and dental applications have specific requirements and standards. Therefore, it is essential to choose air compressors and associated equipment that meet the necessary specifications and comply with industry regulations.

air compressor

Can you explain the basics of air compressor terminology?

Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:

1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.

2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.

3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.

4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.

5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.

6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.

7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.

8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.

9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.

These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.

China Good quality 10bar High Efficiency Variable Frequency CHINAMFG 381cfm Air Compressor air compressor price
editor by CX 2024-05-17

China Custom Tklyc-75f 75kw 100HP Variable Frequency Rotary Screw Air Compressor wholesaler

Product Description

TKLYC-75F 75kw 100hp Variable Frequency Rotary Screw Air Compressor

1. Photo & main components for our Twin Rotary screw air compressor :

2. Product Description & advantages for GREAT PM variable speed screw air compressor:
Description:
Motor:

Oil cooling high efficiency permanent magnet motor
Insulation grade F, protection grade IP54,adapt to the high dusty environment. IE4 Efficiency motor efficiency.
Max.RPM 1500,low noise, high efficiency, better life-span.
Split design, easy maintenance. Easy for installation and service.
Without gearbox design, motor is connected directly with rotor through the coupling, high transmission efficiency.
Low temperature rise, independent cooling fan design, so that the motor cooling is not affected by the speed regulation.
With PT100 temperature protection switch to avoid high temperature degaussing.
Large speed range, high precision and large adjustment range.
Premium Magnetic material resist more than 180ºC temp
Fantastic Energy Saving, save up to more than 30-40%

Inverter :
1. dual variable frequency inverter
2.Dual variable frequency system: permanent magnet motor variable frequency + cooling fan motor variable frequency , one-piece integrated structure, extreme energy saving.
3.Constant pressure air supply: the supply pressure is precisely controlled under 0.01 MPa.
3.Constant temperature air supply: constant temperature set at 85 ºC, with the best lubrication
4.Eliminates empty load, reduces the empty load energy consumption by 45%.
Eliminate overpressure
5.Large Frequency range 30%~ 100%
6.Vector air supply, accurate calculation, ensure that the air flow of Compressor is consistent with the demand of the user system.

Intelligent control system :

1.Direct display: discharge temperature, discharge pressure, operating frequency, current, power, running state, etc.
2.Real-time monitoring of discharge temperature, discharge pressure, current, frequency fluctuation.
3.Optional the Internet of things module, external cloud intelligent management system, realize the functions such as remote start-stop and remote online monitorin

Advantages / why choose the PM VSD screw air comrpessor ?

The permanent magnet motor remains high efficiency at low speeds, ensuring obvious energy-saving advantages in small air volume
-Frequency range from 0%-100%(common conversion from 60%-100%)
-Compared with the fixed speed compressor, energy saving 22%-40%
-Compared with the common inverter compressor, energy saving 5%-15%
System volume fluctuations larger, the energy-saving effect more obvious.

3.Technical Parameters for Wholesale 7-13 Bar Best Price Quiet Stationary Electric AC power Variable Frequency Direct Drive Oil Type Pm VSD Inverter Rotary Twin Screw Air Compressor :

Model	Working pressure (Bar)	Flow Air Capacity (m3/min)	Power (Kw)	Noise (dBa)	Dimensions (mm)	Outlet pipe size	Weight (Kg)
TKLYC-7F	7/8/10	1.23/1.16/1.02	7.5	65±3	840670925	G3/4	350
TKLYC-11F	7/8/10	1.65/1.62/1.4	7.5	65±3	10008201145	G3/4	390
TKLYC-15F	7/8/10	2.65/2.24/2.1	15	65±3	13008501257	G1	410
TKLYC-18F	7/8/10	3.1/3.0/2.7	18.5	65±3	13008501257	G1	440
TKLYC-22F	7/8/10	3.8/3.7/3.3	22	65±3	13008501258	G1	650
TKLYC-30F	7/8/10	5.3/5.1/4.5	30	68±3	160011001430	G1 1/2	800
TKLYC-37F	7/8/10	6.7/6.5/5.7	37	68±3	160011001430	G1 1/2	850
TKLYC-45F	7/8/10	8.6/8.0/7.1	45	68±3	160011001430	G1 1/2	900
TKLYC-55F	7/8/10	10.3/10.1/9.3	55	72±3	175011501500	DN50	1650
TKLYC-75F	7/8/10	14.0/13.5/12.5	75	72±3	175011501500	DN50	1800
TKLYC-90F	7/8/10	17.2/15.9/14.0	90	72±3	200011501680	DN50	1950
TKLYC-110F	7/8/10	21.4/19.9/18.1	110	73±3	230015401900	DN80	2500
TKLYC-132F	7/8/10	24.6/23.8/22.1	132	73±3	230015401900	DN80	2600
TKLYC-160F	7/8/10	28.7/27.1/25.2	160	75±3	290015402120	DN80	3600
TKLYC-185F	7/8/10	33.5/30.5/27.0	185	76±3	310019402389	DN80	4200
TKLYC-200F	7/8/10	36.5/33.5/30.6	200	78±3	310019402389	DN100	4400
TKLYC-250F	7/8/10	45.3/43.0/38.1	250	78±3	340020502330	DN100	4900

4. Certificate for Wholesale 7-13 Bar Best Price Quiet Stationary Electric AC power Variable Frequency Direct Drive Oil Type Pm VSD Inverter Rotary Twin Screw Air Compressor :

5.Applications:

6.Packing &Shipping:

7. FAQ:
Q1: Are you factory or trade company?
A1: We are factory.
Q2: Warranty terms of your machine?
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines?
A3: Yes, of course.
Q4: How long will you take to arrange production?
A4: 380V 50HZ we can delivery the goods within 20 days. Other voltage we will delivery within 30 days.
Q5: Can you accept OEM orders?
A5: Yes, with professional design team, OEM orders are highly welcome!

8. our factory :

9. Exhibition:

10 .Our Service

10.1 After-sale Service
• Any questions or requests before, during or after sales, we would like to help you any time and will find you the best solution in 24 hours.
• Warranty: One year for the whole machine 2 year for air end , and spare parts will be provided with best price.
• Over board engineer service is available.

10.2 Special Customized Service
1) Full OEM
• Quantity: at least 5 pcs
• In this plan, we will do all the changes (Color, name plate and logo) as your need, and will not charge extra fee.
2) Half OEM
• Quantity: no limit
• Under this program, we can make the necessary alteration (name plate and logo) but we will charge some extra fee for the name plate, as the name plate factory has the MOQ.
3) Logo OEM
• Quantity: no limit
• Only the logo will be changed to yours, and no extra fee will be charged.

10.3 Overseas Engineer Service
• We are available to send our engineer for aboard service. Only need you to arrange the accommodation, transportation and translator. Extra cost for each will be discussed based on local price level

11.Contact:

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	Online Techinal Support
Warranty:	12-24 Month
Lubrication Style:	Lubricated

Customization:	Available \|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

air compressor

Are there special considerations for air compressor installations in remote areas?

Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:

1. Power Source:

Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.

2. Environmental Conditions:

Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.

3. Accessibility and Transport:

Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.

4. Maintenance and Service:

In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.

5. Fuel and Lubricants:

For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.

6. Noise and Environmental Impact:

Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.

7. Communication and Remote Monitoring:

Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.

By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.

air compressor

What are the environmental considerations when using air compressors?

When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:

Energy Efficiency:

Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.

Air Leakage:

Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.

Noise Pollution:

Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.

Emissions:

While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.

Proper Waste Management:

Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.

Sustainable Practices:

Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.

By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.

air compressor

What is the role of air compressor tanks?

Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:

1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.

2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.

3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.

4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.

5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.

6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.

Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.

China Custom Tklyc-75f 75kw 100HP Variable Frequency Rotary Screw Air Compressor wholesaler
editor by CX 2024-04-04

China supplier 90kw Electric Driven Rotary Screw Variable Frequency Inverter Air Compressor air compressor for sale

Product Description

EPM Series permanent Magnet VSD Screw Compressor

Energy can represent over 70% of a compressor’s lifecycle costs. Generating compressed air can account for more than 40% of a plant’s total electricity bill. Most production environments have a fluctuating air demand depending on the time of day, week, or even months per year. With Adekom’s VSD technology monitoring compressed air requirements, fluctuating demand no longer equals high energy costs.

ADEKOM’s latest technology of Variable Speed Drive (VSD) CHINAMFG which adopts permanent magnet motor and controlled by frequency inverter is having the following features:VSD compressor precisely follows the varying air demand by adjusting motor rotation speed, this prevents unnecessary full load high current operation and energy consumed during unload operation of standard base load compressor;By adopting modern High Efficiency Interior Permanent Magnet (IPM) Motor Drive, CHINAMFG LM series VSD compressor is having 6-7% more energy efficient than standard VSD CHINAMFG available in the market.;Especially under low loading running, optimal control range of IPM motor plays a significant role of superior energy saving effect.Thanks to the high energy efficiency of IPM motor under wide operating range, this inverter controlled variable speed drive CHINAMFG can achieve energy saving of 35% in comparing with standard base load compressor.

Comparative Advantages

· VSD compressor precisely follows the varying air demand by adjusting motor rotation speed, this prevents unnecessary full load high current operation and energy consumed during unload operation.

· By adopting High Efficiency oil-cooled Permanent Magnet motor, this IPM VSD compressor is having 6-7% more energy efficient than standard VSD CHINAMFG available in the market.

· Especially under low loading operation, optimal control range of IPM motor plays a significant role of superior energy saving effect.

· The oil-cooled permanent magnet motor is designed with double-layer housing. Lubricating oil of compressor is circulating to cool down the motor. Low temperature operation of the motor can be ensured in full frequency range, preventing the system from demagnetizing at high temperature and greatly reducing the motor power consumption to achieve real energy saving.

· Thanks to the high efficiency IPM motor under wide operating range, our customers can save 35% on their energy costs compared to fix speed compressors.

· Oil-cooled permanent magnet motor is designed according to IP65 protection standard, this good waterproof and dustproof insulation, effectively improve services life of the motor.

ADEKOM (ASIA PACIFIC) LIMITED founded in the late 90’s is a specialized air/gas compressors and treatment system manufacturer with headquarter in Hong Kong. Its partners located in Vicenza, Italy and Germering, Germany are the world’s leading manufacturers with global recognition and experience in designing, manufacturing and marketing of rotary screw air/gas compressors for decades. QUALITY, RELIABILITY and ENERGY EFFICIENCY have been the main objectives of serving customers all over the world. CHINAMFG follows the company core of its European partners, is committed to the research & development, quality assurance and satisfaction of customers’ needs. Today, what CHINAMFG can do is not just to supply the best products to the market, but to provide THE TOTAL SOLUTION TO YOUR NEEDS!

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Lubricated
Cooling System:	Air-Cooled/Water-Cooled
Power Source:	AC Power
Structure Type:	Closed Type
Installation Type:	Stationary Type
Type:	VSD Screw Air Compressor

Customization:	Available \|

air compressor

What is the impact of humidity on compressed air quality?

Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:

1. Corrosion:

High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.

2. Contaminant Carryover:

Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.

3. Decreased Efficiency of Pneumatic Systems:

Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.

4. Product Contamination:

In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.

5. Increased Maintenance Requirements:

Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.

6. Adverse Effects on Instrumentation:

Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.

To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.

air compressor

What safety precautions should be taken when working with compressed air?

Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:

1. Personal Protective Equipment (PPE):

Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.

2. Compressed Air Storage:

Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.

3. Pressure Regulation:

Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.

4. Air Hose Inspection:

Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.

5. Air Blowguns:

Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.

6. Air Tool Safety:

Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.

7. Air Compressor Maintenance:

Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.

8. Training and Education:

Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.

9. Lockout/Tagout:

When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.

10. Proper Ventilation:

Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.

By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.

air compressor

What maintenance is required for air compressors?

Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:

1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.

2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.

3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.

4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.

5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.

6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.

7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.

8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.

9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.

10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.

Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.

China supplier 90kw Electric Driven Rotary Screw Variable Frequency Inverter Air Compressor air compressor for sale
editor by CX 2024-03-09

China high quality 15kw 20HP Variable Frequency Oil Free Screw Air Compressor with Good quality

Product Description

15kw 20hp variable frequency oil free screw air compressor

Products Description

Type:	Oil Injected Permanent Magnetic Screw Compressor
Voltage:	380V/50HZ/3P, 220V/60HZ/3P, 400V/50HZ/3P, 415V/50HZ/3P or Customer′s Requirements
Working Pressure:	7bar/8bar/10bar
Installed Motor Power:	18.5~110 Kw
Color:	Blue
Driven Method:	Taper Connection Direct Driven
Air End:	High Efficiency Airend
Trademark:	SCR
Transport Package:	Standard Wooden Packing
Available Certificate:	CE, ISO, UL, ASME, GHOST
Origin:	ZheJiang , China
application:	Packing,Painting,Precision Electroplating,Peparing

Advantages:
1. China-Japan latest technology cooperation, high reliability.
2. Oil Cooling Permanent Magnetic Motor.
3. IP65 protection grade & heavy duty air filter, suitable for high dusty environment.
4. IE4 Efficiency motor efficiency.
5. Most energy saving mode, Only work at loading.
6. Wide frequency range 25%-100%.
7. Premium Magnetic material resist more than 180ºC temp.
8. Reliable PM motor supplier from Italy.
9. Direct Taper connection, no transmission power loss, easy maintenance.
10.Touch Screen PLC with preset running schedule, more intelligent control.
11. Both main motor and fan motor are inverter control, more accurate control.
12. Easy for installation and service.
13. Fantastic Energy Saving, save up to more than 30-40%.

Details image

HIGH QUALITY PM MOTOR

The motor winding take use of new technology vacuum expoxy potting process, it increase the thermal conducivity and motor insulation protection
Automatic vacuum expoxy processing enhance the motor quality
The new seal technology of winding, it is sealed with expoxy, better protection for winding.
F grade insulation grade, resist up to 180degree, integrated PTC protection.

PM MOTOR COOLING SCR heavy duty air filter

Liquid Cooling, IP65 PM Motor.
Indepent cooling system.

HIGH EFFICIENCY SEPARATION SYSTEM
Cyclone oil tank design encsure the high separation efficiency.
First stage mechanical centrifugal separation.
Second stage is high efficiency oil separator.
4000hours life-span of oil separator.
The oil content is lower than 3PPM.

LATEST V/F Inverter
* Latest V/F technology Inverter.
* CE/UL Certificed Inverter.
* Both Motor are inverter control.
* High reliable inverter brand proofed in the market.
* Professional service support.
* Automatic airend speed adjust to match your air demand, help good energy saving

How to choose ?

Model No.	Working pressure bar	Capacity(FAD) m3/min	Power kw	Driving model Cooling method	Noise level dB	Outlet diameter	Weight kg	Dimension mm
YCR7.5	7	1.2	7.5	Direct Air cooling(Standard)	63	G3/4″	400	890560840
	8	1.1
	10	1.0
	12	0.8
YCR11	7	1.8	11	Direct Air cooling(Standard)	64	G3/4″	460	10506901080
	8	1.6
	10	1.5
	12	1.3
YCR15	7	2.6	15	Direct Air cooling(Standard	65	G3/4″	500	10506901080
	8	2.4
	10	2.1
	12	1.8
YCR22	7	3.7	22	Direct driven Air cooling	65	G1″	550	13507801250
	8	3.5
	10	3.1
	12	2.7
YCR30	7	5.3	30	Direct driven Air cooling	67	G1-1/2″	940	14209001425
	8	5.1
	10	4.6
	12	3.9
YCR37	7	6.5	37	Direct driven Air cooling	67	G1-1/2″	1000	14209001425
	8	6.2
	10	5.6
	12	4.9
YCR45	7	8.1	45	Direct driven Air cooling	70	G1-1/2″	1050	175011001700
	8	7.5
	10	7.0
	12	6.0
YCR55	7	10.5	55	Direct driven Air cooling	73	G2″	1500	175011001700
	8	10
	9	9.0
	12	8.0
YCR75	7	14.3	75	Direct driven Air cooling	75	G2″	1700	175011001700
	8	13.0
	10	11.8
	12	10.5

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Lubricated
Cooling System:	Air Cooling
Power Source:	AC Power
Cylinder Position:	Angular
Structure Type:	Closed Type
Installation Type:	Stationary Type

Customization:	Available \|

air compressor

How are air compressors utilized in the aerospace industry?

Air compressors play a crucial role in various applications within the aerospace industry. They are utilized for a wide range of tasks that require compressed air or gas. Here are some key uses of air compressors in the aerospace industry:

1. Aircraft Systems:

Air compressors are used in aircraft systems to provide compressed air for various functions. They supply compressed air for pneumatic systems, such as landing gear operation, braking systems, wing flap control, and flight control surfaces. Compressed air is also utilized for starting aircraft engines and for cabin pressurization and air conditioning systems.

2. Ground Support Equipment:

Air compressors are employed in ground support equipment used in the aerospace industry. They provide compressed air for tasks such as inflating aircraft tires, operating pneumatic tools for maintenance and repair, and powering air-driven systems for fueling, lubrication, and hydraulic operations.

3. Component Testing:

Air compressors are utilized in component testing within the aerospace industry. They supply compressed air for testing and calibrating various aircraft components, such as valves, actuators, pressure sensors, pneumatic switches, and control systems. Compressed air is used to simulate operating conditions and evaluate the performance and reliability of these components.

4. Airborne Systems:

In certain aircraft, air compressors are employed for specific airborne systems. For example, in military aircraft, air compressors are used for air-to-air refueling systems, where compressed air is utilized to transfer fuel between aircraft in mid-air. Compressed air is also employed in aircraft de-icing systems, where it is used to inflate inflatable de-icing boots on the wing surfaces to remove ice accumulation during flight.

5. Environmental Control Systems:

Air compressors play a critical role in the environmental control systems of aircraft. They supply compressed air for air conditioning, ventilation, and pressurization systems, ensuring a comfortable and controlled environment inside the aircraft cabin. Compressed air is used to cool and circulate air, maintain desired cabin pressure, and control humidity levels.

6. Engine Testing:

In the aerospace industry, air compressors are utilized for engine testing purposes. They provide compressed air for engine test cells, where aircraft engines are tested for performance, efficiency, and durability. Compressed air is used to simulate different operating conditions and loads on the engine, allowing engineers to assess its performance and make necessary adjustments or improvements.

7. Oxygen Systems:

In aircraft, air compressors are involved in the production of medical-grade oxygen for onboard oxygen systems. Compressed air is passed through molecular sieve beds or other oxygen concentrator systems to separate oxygen from other components of air. The generated oxygen is then supplied to the onboard oxygen systems, ensuring a sufficient and continuous supply of breathable oxygen for passengers and crew at high altitudes.

It is important to note that air compressors used in the aerospace industry must meet stringent quality and safety standards. They need to be reliable, efficient, and capable of operating under demanding conditions to ensure the safety and performance of aircraft systems.

air compressor

What safety precautions should be taken when working with compressed air?

1. Personal Protective Equipment (PPE):

2. Compressed Air Storage:

3. Pressure Regulation:

4. Air Hose Inspection:

Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.

5. Air Blowguns:

6. Air Tool Safety:

7. Air Compressor Maintenance:

8. Training and Education:

9. Lockout/Tagout:

10. Proper Ventilation:

By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.

air compressor

What is the difference between a piston and rotary screw compressor?

Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:

1. Operating Principle:

Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.

2. Compression Method:

Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.

3. Efficiency:

Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.

4. Noise Level:

Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.

5. Maintenance:

Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.

6. Size and Portability:

Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.

These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.

China high quality 15kw 20HP Variable Frequency Oil Free Screw Air Compressor with Good quality
editor by CX 2023-12-21

China OEM Affortable Variable Frequency Screw Air Compressor With Air Cooled air compressor parts

Product Description

Variable frequency Screw Air Compressor advantages
1. Original Germany AERZEN/DENAIR air end, larger air delivery, lower noise.
2. Variable frequency screw air compressor Pass CE, ISO9001 Quality Certification
3. Special oil gas separator with patents
4. High efficiency motor, up to 96%
5. One of 3 biggest mobile air compressor manufactures in China
6. Complete before-on-after sales service
7. Immediate reply or solution by email or call

Affortable variable frequency Screw Air Compressor:

—frequency converter
Every model has a corresponding frequency conversion compressor, which controls the air flow by changing the rotational speed of motor, making the air output and electricity consumption smoothly vary synchronously with the different air flow. When the air use quantity falls, the air supply decreases and so does the electricity consumption for energy conservation.

—Long Life of air compressor
Rotors are asymmetric in profile, backed up by ball bearings and roller bearings; Operate at a low speed, thereby low in abrasion and maintenance expenses, air end are long service life. Helical gears can produce axial force to kill some acting force, which reduces the load of the bearing of air end.

—More reliable operation
With frequency conversion soft start, it avoids grid impact, self-engendered mechanical impact, and negative factors of lasting high speed operation of the air end. Without the participation of a contactor, it prevents point contact failure. Setting desired pressure at discretion, and maintaining constant pressure Users can set pressure between 3-14 bars at their discretion, without changing the gear of belt.

—High Efficiency and energy saving
Thanks to the variable speed control technology, the capacity of compressors can be perfectly combined with the air use of users, which downright avoids the unloading power loss. In intermittent air use, the zero load of soft start avoids the CHINAMFG of current and torque.

Technical Parameters Of The variable frequency air compressor:

Model	Power		Working Pressure		Air delivery(m3/min)		Driving mode cooling method	Dimension(mm)	Weight(kg)
Model	KW	HP	Bar	Psig	M³/min	Cfm	Driving mode cooling method	*LWH*	Weight(kg)
DVA-90	90	120	7.5	108	6.40-16.0	225.98-565.0	Direct Driven Air Cooling	215013001550	1900
			8.5	123	6.08-15.2	214.68-536.71		215013001550
			10.5	152	5.44-13.6	192.09-480.22		215013001550
			13	188	4.92-12.3	173.73-434.31		215013001550
DVA-110A/W	110	150	7.5	108	8.40-21.0	296.60-741.51		245016001700	2500
			8.5	123	7.92-19.8	279.66-699.14		245016001700
			10.5	152	6.80-17.0	240.11-600.27		245016001700
			13	188	6.12-15.3	216.10-540.24		245016001700
DVA-132A/W	132	175	7.5	108	10.08-25.2	355.92-889.81		245016001700	2700
			8.5	123	9.60-24.0	338.98-847.44		245016001700
			10.5	152	8.40-21.0	296.60-741.51		245016001700
			13	188	7.32-18.3	258.47-646.17		245016001700
DVA-160A/W	160	215	7.5	108	11.48-28.7	405.36-1013.40		265016001800	3600
			8.5	123	11.04-27.6	389.82-974.56		265016001800
			10.5	152	9.84-24.6	347.45-868.63		265016001800
			13	188	8.6-21.5	303.67-759.17		265016001800
DVA-185A/W	185	250	7.5	108	12.8-32.0	451.97-1129.92	Direct Driven Air cooling or Water Cooling	280015001800	3700
			8.5	123	12.16-30.4	429.37-1073.42		280015001800
			10.5	152	10.96-27.4	387.00-976.49		280015001800
			13	188	9.92-24.8	350.28-875.69		280015001800
DVA-200A/W	200	265	7.5	108	14.04-35.1	495.75-1239.38		280019502000	3850
			8.5	123	13.40-33.5	473.15-1182.89		280019502000
			10.5	152	12.08-30.2	426.54-1066.36		280019502000
			13	188	10.60-26.5	374.29-935.72		280019502000
DVA-220A/W	220	295	7.5	108	16.48-41.2	581.91-1454.77		280019502000	4450
			8.5	123	16.00-40.0	564.96-1412.40		280019502000
			10.5	152	14.2-35.5	501.40-1253.51		280019502000
			13	188	12.88-32.2	454.79-1136.98		280019502000
DVA-250A/W	250	335	7.5	108	18.6-46.5	656.77-1641.92		280019502000	5150
			8.5	123	18.4-46.3	649.70-1634.85		280019502000
			10.5	152	16.24-40.6	573.43-1433.59		280019502000
			13	188	14.72-36.8	519.76-1299.41		280019502000

DENAIR variable frequency screw air compressor Details:

DENAIR Factory:

DENAIR company profile:

Company Profile:
ZheJiang Denair(group)CO, . Ltd. Is a Sino-German joint venture enterprise group integrating R&D, manufacturing and marketing. The company brought in advanced compressor R&D and manufacturing and marketing. The company brought in advanced compressor R&D and manufacturing technology of Germany CHINAMFG Group to make product development and large-scale production, including piston air compressors, double screw air compressors, Portable Air compressor, High and Medium Pressure Air Compressors, oil free air compressor and compressed air treatment equipment.

FAQ:

Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our company is located in No. 6767, Tingfeng Rd. Xihu (West Lake) Dis.n District, ZheJiang 201502, China
And our factory is located in No.58,Hulu road, Xinbang Town, Industrial area, Xihu (West Lake) Dis. District, ZheJiang , China
Q3: Warranty terms of your machine?
A3: One year warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: How long will you take to arrange production?
A5: 380V 50Hz we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome.

Lubrication Style:	Lubricated
Cooling System:	Air Cooling
Power Source:	AC Power

Customization:	Available \|

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Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

air compressor

Are there special considerations for air compressor installations in remote areas?

1. Power Source:

2. Environmental Conditions:

3. Accessibility and Transport:

4. Maintenance and Service:

5. Fuel and Lubricants:

6. Noise and Environmental Impact:

7. Communication and Remote Monitoring:

By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

Check the power source and ensure the compressor is properly plugged in.
Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

Ensure the compressor’s cooling system is clean and unobstructed.
Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
Verify that the compressor is not being operated in an excessively hot environment.
Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

Are there portable air compressors available for home use?

Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:

1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.

2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.

3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.

4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.

5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.

6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.

7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.

When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.

Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.

China OEM Affortable Variable Frequency Screw Air Compressor With Air Cooled air compressor parts
editor by CX 2023-12-04

China high quality 55kw 75HP Direct Drive Variable Frequency Screw Air Compressor air compressor for sale

Product Description

High Quality Screw Air compressor

Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, screw Air compressor,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.

The CHINAMFG is a volume -type gas compression machine with a volume of work volume. The compression of the gas is achieved by changes in volume, and the change of the volume is to achieve a rotation movement in the case with a pair of rotor of the compressor.
Basic structure of the screw air compressor: In the body of the compressor, a pair of intertwined spiral rotors are parallel. Usually, there is a rotor with convex teeth outside the ball, which is called yang rotor or yang screw. The rotor with concave teeth in the festival is called a pussy rotor or yin screw. Generally, the yang rotor is connected to the original motivation. Axial force. The cylindrical roller bearing at both ends of the rotor enables the rotor to achieve radial positioning and is underneath the radial force in the compressor. At both ends of the compressor body, a certain shape and size of the pores are opened respectively. One is used for inhalation, which is called the air intake; the other is used for exhaust, called the exhaust port.
Customized is accepted , Pls provide the following information to us :
1.Working Pressure : ____ Bar
2.Rated Power : _____ KW/HP

Do you really choose the right Screw compressor?

About Power Saving

1. The annual electricity bill for purchasing a 37KW ordinary screw air compressor is 37KWx24hx365 days x1. 2 (electric fee) xO. 6 (loading) Power consumption is as high as 233.3366 million! Power saving after switching to permanent magnet variable frequency screw air compressor: 23. 3366×30% save electric fee 7. 00.98 million!

Power

Minimum power saving (KW – h) 20%

Maximum power saving (KW – h) 40%

7.5KW

12000

24000

11KW

17600

35200

15KW

24000

48000

22KW

35200

70400

37KW

59200

118400

45KW

72000

144000

55KW

88000

176000

75KW

120000

240000

90KW

144000

288000

Advantages of screw air compressor :
01.Advanced Medium Voltage Dual Stage Mainframe
1. Two-stage integrated design, oil mist spray cooling is used between stages, which reduces the temperature of the air, and the compression process is close to the most energy-saving isothermal compression. In principle, two-stage compression saves 5%-8% of energy compared to single-machine compression ;
2. It is suitable for the compression ratio matching of medium voltage, the leakage in the main engine is small, and the volumetric efficiency is high;
3. The bearing adopts imported heavy-duty bearing, which makes the force of the rotor better; the two-stage rotors are driven by helical gears respectively, so that each stage of the rotor has the best linear speed;
4. The third-generation asymmetric rotor technology, the tooth surface is processed by the German KAPP rotor grinder, creating a high-precision rotor, which is the first guarantee for the high efficiency and stability of the host.
02.High efficiency permanent magnet synchronous motor
1. IP54 protection grade, which is more stable and reliable than IP23 in harsh environment;
2. Low temperature rise design, higher efficiency, and extended the service life of the motor;
3. Use ceramic plated bearings to completely eliminate the influence of shaft current on bearings;
4. It is made of rare earth permanent magnet materials, with large torque and small current during startup and operation;
5. With reasonable magnetic field design and magnetic density distribution, the working frequency range of energy-saving motors is wider and the operating noise is low;
6. Cooperating with the operation of the frequency converter, the frequency conversion soft start is realized, which avoids the strong mechanical impact of the machine and equipment when the motor is started at full pressure, and is conducive
to protecting the mechanical equipment, reducing equipment maintenance and improving the reliability of the equipment.
03. Special valve group
1. Intake valve: It adopts a special normally closed butterfly valve for medium voltage, with a non-return function, stable operation, high precision of air volume control, built-in noise reduction design, low cavitation noise and long service life;
2. Minimum pressure maintenance valve: special valve for medium voltage, high pressure resistance, high temperature resistance, accurate opening pressure, ensuring stable pressure in the barrel, ultra-fast return to seat, strong sealing, ensuring no backflow of gas, low pressure loss and high efficiency ;
3. Temperature control valve: The unit is equipped with a mixed-flow temperature control valve to ensure that the unit is more convenient to start in a low temperature environment, and to ensure the oil supply of the unit at any time; by controlling the oil supply temperature of the main engine to ensure that the unit is in the best performance state;
4. Oil cut-off valve: special normally closed valve for medium voltage, controlled by the exhaust pressure of the machine head. When starting up, the valve opens quickly to ensure that the compressor is lubricated and warmed up as soon as possible; when shutting down, the valve prevents oil from being ejected from the intake end.
4.Advanced and reliable electric control system
1. Large-size color LCD touch screen, with good man-machine communication interface, touch screen with anti-mistouch and sleep function;
2. It adopts double frequency conversion system, which is more energy-saving. The frequency converter and the motor are perfectly matched, and the low frequency and high torque can output 180% of the rated torque;
3. According to the characteristics of medium voltage, a special program is developed, with multiple pressure sensors and multiple temperature sensors, which can comprehensively detect the operating status of the unit, and automatically control the machine status without special care;
4. Configure the Internet of Things, you can check the operating status of the unit on the mobile phone;
5. Independent air duct design, suitable for various working conditions.
5.Silent centrifugal fan
1. Adopt centrifugal fan, brand-new separate radial cooling fan design, with special cooler, better cooling effect and more energy saving;
2. Compared with axial flow fans, centrifugal fans have higher wind pressure and lower noise;
3. Using variable frequency fan control, the oil temperature is constant, prolonging the service life of lubricating oil;
4. Due to the high wind pressure, the cooler and the filter are less likely to be blocked.
6..High quality triple filter

1. The filtration area of the air filter exceeds 150% of the normal requirement, the inlet pressure loss is low, and the energy efficiency is good;2. The oil filter adopts a full-flow built-in pressure-bearing oil filter suitable for medium voltage conditions. The rated processing capacity of the oil filter is 1.3 times the circulating oil volume. The imported filter material and the design scheme of large margin are selected, which has high filtration precision and good durability.
3. The oil is divided into special customized oil, which is designed and developed for medium-pressure working conditions, with wide applicable pressure range, good separation effect and low operating pressure loss; imported glass fiber material is selected;
4. The design of the 3 filter positions is reasonable, the maintenance is convenient, and the downtime is reduced.
High quality and efficient coupling
1. The coupling is a torsional elastic coupling with a failure protection function, which can effectively damp and reduce the vibration and impact generated during operation;
2. The elastic body is only under pressure and can bear a larger load, and the drum-shaped teeth of the elastic body can avoid stress concentration.
Main Parameter

Technical parameters of oil-free water-lubricated permanent magnet variable frequency screw compressor
HYW-G	Working pressure		Exhaust volume		Power		Noise	Air outlet pipe diameter	Net weight	Dimensions(mm)
Water lubricated series	bar	psig	(m3/min)	cfm	kW	hp	dB		kg	Length	Width	Height
HYWV-7G	7	102	0.7-1.2	24.7-42.4	7.5	10	58±3	G1″	500	1135	800	1000
	8	116	0.6-1.1	21.2-38.8	7.5	10	58±3	G1″	500	1135	800	1000
	10	145	0.5-0.9	17.7-31.8	7.5	10	58±3	G1″	500	1135	800	1000
HYWV-11G	7	102	1.0-1.6	35.3-56.5	11	15	58±3	G1″	500	1135	800	1000
	8	116	0.9-1.5	31.8-53	11	15	58±3	G1″	500	1135	800	1000
	10	145	0.7-1.3	24.7-45.9	11	15	58±3	G1″	500	1135	800	1000
HYWV-15G	7	102	1.1-2	38.8-71	15	20	60±3	G1″	550	1400	1000	1200
	8	116	1-1.9	35.4-67.3	15	20	60±3	G1″	550	1400	1000	1200
	10	145	/	/	15	20	60±3	G1″	550	1400	1000	1200
HYWV-15G	7	102	/	/	15	20	60±3	G1″	550	1170	900	1100
	8	116	/	/	15	20	60±3	G1″	550	1170	900	1100
	10	145	0.9-1.6	31.8-56.6	15	20	60±3	G1″	550	1170	900	1100
HYWV-18.5G	7	102	1.8-3.1	63.6-109.5	18.5	25	61 ±3	G1″	600	1400	1000	1200
	8	116	1.6-2.8	56.5-98.9	18.5	25	61 ±3	G1″	600	1400	1000	1200
	10	145	1.5-2.5	53-88.3	18.5	25	61±3	G1″	600	1400	1000	1200
HYWV-22G	7	102	2.2-3.7	77.7-130.7	22	30	61 ±3	G1″	655	1400	1000	1200
	8	116	2.0-3.4	70.6-120.1	22	30	61 ±3	G1″	655	1400	1000	1200
	10	145	1.8-3.0	63.6-105.9	22	30	61 ±3	G1″	655	1400	1000	1200
HYWV-30G	7	102	3.1-5.2	109.5-183.6	30	40	64±3	G11/2″	1150	1920	1170	1320
	8	116	2.8-4.7	98.9-166	30	40	64±3	G11/2″	1150	1920	1170	1320
	10	145	2.5-4.3	88.3-151.9	30	40	64±3	G11/2″	1150	1920	1170	1320
HYWV-37G	7	102	3.6-6.1	127.1-215.4	37	50	64±3	G11/2″	1200	1920	1170	1320
	8	116	3.3-5.6	116.5-197.8	37	50	64±3	G11/2″	1200	1920	1170	1320
	10	145	3.0-5.0	105.9-176.6	37	50	64±3	G11/2″	1200	1920	1170	1320
HYWV-45G	7	102	4.5-7.5	158.9-264.9	45	60	66±3	G11/2″	1320	1920	1170	1320
	8	116	4.0-6.8	141.3-240.1	45	60	66±3	G11/2″	1320	1920	1170	1320
	10	145	3.6-6.0	127.1-211.9	45	60	66±3	G11/2″	1320	1920	1170	1320
HYWV-55G	7	102	6.0-10.0	211.9-353.1	55	75	66±3	DN50	1520	1930	1320	1535
	8	116	5.4-9.0	191-317.8	55	75	66±3	DN50	1520	1930	1320	1535
	10	145	4.6-7.8	162.4-275.5	55	75	66±3	DN50	1520	1930	1320	1535
HYWV-75G	7	102	7.8-13.0	275.5-459.1	75	100	70±3	DN50	1620	1930	1320	1535
	8	116	7.2-12.0	254.3-423.8	75	100	70±3	DN50	1620	1930	1320	1535
	10	145	6.0-10.0	211.9-353.1	75	100	70±3	DN50	1620	1930	1320	1535
HYWV-90G	7	102	9.3-15.5	328.4-547.4	90	120	70±3	DN50	1800	1930	1320	1535
	8	116	8.4-14.0	296.6-494.4	90	120	70±3	DN50	1800	1930	1320	1535
	10	145	7.5-12.5	264.9-414	90	120	70±3	DN50	1800	1930	1320	1535
HYWV-110G	7	102	12.0-20.0	423.8-706.3	110	150	72±3	DN80	3100	2300	1600	1750
	8	116	10.8-18.0	381.4-635.7	110	150	72±3	DN80	3100	2300	1600	1750
	10	145	9.6-16.0	339-565	110	150	72±3	DN80	3100	2300	1600	1750
HYWV-132G	7	102	15.0-25.0	527.9-882.9	132	175	72±3	DN80	3250	2300	1600	1750
	8	116	13.8-23.0	487.3-812.2	132	175	72±3	DN80	3250	2300	1600	1750
	10	145	12.0-20.0	423.8-706.3	132	175	72±3	DN80	3250	2300	1600	1750
HYWV-160G	7	102	16.2-27.0	572.1-953.5	160	215	72±3	DN100	4500	2860	1600	1800
	8	116	15.3-25.5	540.3-900.5	160	215	72±3	DN100	4500	2860	1600	1800
	10	145	14.4-24.0	508.5-847.6	160	215	72±3	DN100	4500	2860	1600	1800
HYWV-185G	7	102	18.0-30.0	635.7-1059.4	185	250	74±3	DN100	4500	2860	1600	1800
	8	116	16.8-28.0	593.3-988.8	185	250	74±3	DN100	4500	2860	1600	1800
	10	145	15.0-25.0	529.7-882.9	185	250	74±3	DN100	4500	2860	1600	1800
HYWV-200G	7	102	21.6-36.0	762.8-1271.3	200	270	74±3	DN125	4800	3150	1850	2050
	8	116	19.8-33.0	699.2-1165.4	200	270	74±3	DN125	4800	3150	1850	2050
	10	145	16.2-27.0	572.1-953.5	200	270	74±3	DN125	4800	3150	1850	2050
HYWV-250G	7	102	25.8-43.0	911.1-1518.5	250	350	74±3	DN125	5200	3150	1850	2050
	8	116	24.6-41.0	868.7-1447.9	250	350	74±3	DN125	5200	3150	1850	2050
	10	145	22.8-38.0	805.2-1342	250	350	74±3	DN125	5200	3150	1850	2050

Factory Show

Packing & Delivery

Workshop of natural gas compressor
Our products
Our Certificate : CE and ISO certification
Our exhibition for the gas compressor
Our Service for diaphragm compressor :
1.Service time : 24*7 Hours
2.Customized Service
3.Perfect pre-sale,sale,after-sales service
4.FAT
5.Onsite commissioning Service
6.18 months warranty period

FAQ :
Q1.How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.

Q2.What’s payment term?
A: T/T, L/C, D/P, Western Union, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.

Q3 : How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.

After-sales Service:	18 Months
Warranty:	18 Months
Lubrication Style:	Oil-free
Cooling System:	Air Cooling
Power Source:	AC Power
Cylinder Position:	Vertical

Customization:	Available \|

air compressor

What is the role of air compressors in power generation?

Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:

1. Combustion Air Supply:

Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.

2. Instrumentation and Control:

Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.

3. Cooling and Ventilation:

In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.

4. Cleaning and Maintenance:

Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.

5. Pneumatic Tools and Equipment:

In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.

6. Nitrogen Generation:

Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.

7. Start-up and Emergency Systems:

Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.

Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.

air compressor

How do you maintain proper air quality in compressed air systems?

Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

1. Air Filtration:

Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

2. Moisture Control:

Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

3. Oil Removal:

If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

4. Regular Maintenance:

Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

5. Air Receiver Tank Maintenance:

Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

6. Air Quality Testing:

Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

7. Education and Training:

Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

8. Documentation and Record-Keeping:

Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

air compressor

What is the difference between a piston and rotary screw compressor?

1. Operating Principle:

Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.

2. Compression Method:

Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.

3. Efficiency:

Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.

4. Noise Level:

Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.

5. Maintenance:

Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.

6. Size and Portability:

Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.

China high quality 55kw 75HP Direct Drive Variable Frequency Screw Air Compressor air compressor for sale
editor by CX 2023-10-27

China Professional 15HP 11kw Factory Direct VSD Twin CHINAMFG Variable Frequency 15 HP Rotary Screw Air Compressor manufacturer

Product Description

REDUCE ENERGY CONSUMPTION

Under different conditions,the demand for gas will float.Through a large number of research and calculation of marketdemandCha nun confirmed it.Only about 10% of applications require stable air supplyTherefore,frequency conversioncompressor can play a greater role in energy saving.
Energy cost often accounts for 70% of the life cycle cost of a compressor. The production of compressed air may account for 40% of all electricity costs in the plant.In almost every factory,the gas consumption will vary with different time periods,with its high and low CHINAMFG periods. permanent magnet variable frequency screw air compressor can supply glass completely according to the requirements of gas consumption,which can not only save a lot of energy, but also protect theenvironment for future generations.
INTERIOR STRUCTURE

CUSTOM OIL
COOLED MOTOR
First-stage energy-efficient motor,Low Noise,IP65 protection grade

AUTOMOTIVE GRADE
PERMANENT MAGNET MOTOR
IE4 high efficiency permanent magnet motor.
AUTOMOTIVE PERMANENT MAGNET MOTOR ForN38UH high grade permanent magnet, IP67 protection grade, and fully enclosed structure uniquevacuum epoxy dipping paint,effectively guaranteeing the stable operation of unit.

CHANUN
CUSTOM CONVERTER
Permanent magnet variable-frequency conversion technology, wide voltage. energy-saving ,with a small impact on the power grid.

7 INCH TOUCH SCREEN

Large touch screen.all-round protection monitoring with functions of motor start/stopcontrol, operation control:reversal protection of air compressor: and multi-point temperature detection and control protection.

HIGH MOBILITY (OPTIONAL)

Easy and flexible to rotate. so that the air compressor is able to move conveniently andquickly (optional)

ZheJiang CHINAMFG Machinery Manufacturing Co. , Ltd. is located in HangZhou, ZheJiang .CHINAMFG is a comprehensive screw air compressor manufacturer that engaged in R & D, design, production and sales. It has a plant of 20,000 square meters, including a large production workshop,a comprehensive first-class exhibition hall and a testing laboratory.

Dukas has excellent mechanical engineering designers, an experienced staff team and a professional management team. The production concept focuses on energy-saving and is committed to perfecting and improving the technological process in order to get the core technology of super frequency energy-saving, achieving the characteristics of mute, durability, power saving and safety.

The company has 9 series of products with multiple models. Including Fixed speed air compressor, PM VSD air compressor, PM VSD two-stage air compressor, 4-in-1 air compressor, Oil free water lubrcating air compressor, Diesel portable screw air compressor, Electric portable screw air compressor, Air dryer, Adsorption machine and the matching spare parts.

Dukas adheres to the business philosophy of cooperation and mutual benefit to provide a one-stop service for every customer!

Dukas air compressors not only cover the domestic market but also are exported to more than 20 countries and regions such as South Africa, Australia, Thailand, Russia, Argentina, Canada and so on.
Dukas products have won a good reputation from users for their excellent quality and style. The company has always adhered to the concept of quality first, service first and dedication to providing every customer with excellent products and meticulous after-sales service!

Dukas warmly welcome customers to visit our factory and establish a wide range of cooperation!

Frequency Asked Question:

Q1: Are you factory or trade company?
A1: We are factory.

Q2: What the exactly address of your factory?
A2: Our Factory is Located in Xihu (West Lake) Dis. County, HangZhou City, ZheJiang Province, China.

Q3: Will you provide spare parts of your products?
A3: Yes, We provide all parts to customer, so you can do repair or maintenance without trouble.

Q4: Can you accept OEM orders?
A4: Yes, with professional design team, OEM orders are highly welcome.

Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products.380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.

Q6: Warranty terms of your machine?
A6: Two years warranty for the machine and technical support always according to your needs.

Q7: Can you provide the best price?
A7:According to your order, we will provide you the best price.

After-sales Service:	24 Hours
Warranty:	2 Year
Lubrication Style:	Lubricated
Cooling System:	Air Cooling
Power Source:	AC Power
Cylinder Position:	Horizontal

Customization:	Available \|

air compressor

How does variable speed drive technology improve air compressor efficiency?

Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:

1. Matching Air Demand:

Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.

2. Reduced Unloaded Running Time:

Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.

3. Soft Starting:

Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.

4. Energy Savings at Partial Load:

In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.

5. Elimination of On/Off Cycling:

Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.

6. Enhanced System Control:

VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.

By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.

air compressor

What are the environmental considerations when using air compressors?

When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:

Energy Efficiency:

Air Leakage:

Noise Pollution:

Emissions:

Proper Waste Management:

Sustainable Practices:

air compressor

What is the role of air compressor tanks?

Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:

China Professional 15HP 11kw Factory Direct VSD Twin CHINAMFG Variable Frequency 15 HP Rotary Screw Air Compressor manufacturer
editor by CX 2023-10-23