Product Description
Our company is a professional high-pressure gas compressor solution provider, which can meet the needs of different customers. As for the high-end demand in the field of medium and high-pressure compressors, and can provides users with customized products and high-quality services.
working principle
This product is mass-produced after design changes and optimizations in accordance with the Italian model. The final piston adopts a special process, and the piston ring adopts the Japanese Riken process. Unanimous praise from users. This product adopts three-cylinder three-stage compression, splash lubrication, inter-stage safety valve and filter system. HC-W200 can provide safe compressed air for any industry that needs high-pressure pure air source, and provide safe compressed air that meets the requirements of human breathing.
This product is designed, produced and tested and accepted in accordance with the requirements of GB/T 12929-2008 “Marine High Pressure Piston Air Compressor”; the air quality meets the EN12571 international breathing compressor breathing standard; HC-W200 is a kind of air compression equipment, it will be free 1 kg (1bar/0.1Mpa) of the air in the state is compressed to a high pressure gas with a gauge pressure of 300 kg (300bar/30Mpa). The oil and impurities in the high-pressure air can filter the inhaled air containing fine particles (PM2.5) to a safety value of less than 10 micrograms, which meets the standards set by the World Health Organization, making the exhaust gas clean and tasteless. The personnel provide highly purified, clean, odorless, safe and reliable compressed breathing air.
Main parametersProduct composition and characteristics
| Model | HC-W300 |
| Work pressure | 30Mpa Mpa(300bar) |
| Displacement (inhalation state) | 300L/min |
| Type | W-type layout-3-cylinder three-stage reciprocating piston compression |
| Drive | Electric 380V/50Hz/7.5kw or Honda gasoline engine drive |
| Lubrication method | Splash lubrication (food grade lubricant 750-H2) |
| Cooling method | Air-cooled |
| Control method | Automatic shutdown |
| Clean air | Primary air filtration, secondary oil-water separation, secondary classification air purification |
| Safety devices | Interval safety valve, pressure maintenance valve, automatic shutdown system, transmission part installation protective cover |
| Packing size (L×W×H) | 125×70×92cm |
| Weight | 210kg |
| Inflation speed | It takes about 7 minutes to fill a 6-liter bottle with 30Mpa |
| Packing List | Instruction manual, safety inspection report certificate, 2 sets of inflation hoses and joints, and the machine has built-in food-grade lubrication. |
The machine is equipped with an automatic shutdown device, the shutdown pressure can be set freely, and it is equipped with a time running timer to support the maintenance time;
Two gas cylinders can be filled at the same time; (1 bottle is recommended for filling faster)
High-power all-copper core wire customized motor, stable power output, light starting load;
The protective cover adopts plastic spraying process, which is not easy to scratch and rust; (some manufacturers use spray paint, which is low in cost and easy to fall off and rust)
Super V-belt, strong tension, wear-resistant and high-temperature resistant;
Shockproof pressure gauge 0~5800psi/400bar, accurate pressure value;
The reinforced steel plate base is equipped with anti-vibration pads, so the equipment runs more smoothly;
High-strength nylon cooling fan, better heat dissipation effect;
The low pressure adopts red copper tube, which has better heat dissipation performance, and the high pressure adopts stainless steel tube to ensure the safety of output pressure;
The rotating parts are equipped with protective cover devices, and all levels are equipped with safety valves and automatic shutdown systems to ensure the safety of operators;
Optional motor drive or gasoline engine drive to meet the gas supply needs under various conditions;
Configure precision air filter (customized wire mesh filter element);
2-stage oil-water separator (standard manual blowdown, optional automatic blowdown) final classification air purification system (standard manual blowdown, optional automatic blowdown) two-stage purification, first removes water, then removes odor;(Most manufacturers use level 1 mixed filtration to save production costs)
The last stage adopts piston ring technology, and only the piston ring needs to be replaced when worn;(Most manufacturers do not use the final stage piston ring process, and need to replace a complete set of pistons and cylinders after wear, and pay for expensive accessories)
The end adopts a pressure maintenance valve, deep air filtration, and extends the life of the filter element, and adopts an alloy aluminum permanent filter element, a replaceable filter element material, and saves later use costs;(Some manufacturers have no pressure maintenance valve and use disposable filter elements, which saves production costs and increases later use costs)
The parts in contact with gas, such as cylinders and filter cartridges, are cleaned with alcohol before leaving the factory, and tested with food-grade lubricating oil. The factory has been debugged.
Main application
Diving bresthing Fire Bresthing
Fire breathing application: Equipped in the gas supply stations of the fire brigade or various fire-fighting vehicles, it provides emergency gas supply at the scene of a fire or in the rescue and relief process, so that the majority of firefighters will be exposed to various environments such as dense smoke, poisonous gas, steam or oxygen deficiency. Breathing high-purity, clean, odorless, safe and reliable compressed air ensures that fire extinguishers can safely and effectively carry out fire fighting, rescue, disaster relief, and rescue.
Diving breathing application: Diving clubs, diving enthusiasts, marine breeding, marine rescue, shipboard equipment, underground operations, fishery fishing, aquaculture, sunken object salvage, underwater engineering, water parks, shipbuilding and other industries, providing divers with high purification, clean and tasteless , Safe and reliable compressed breathing air. In an environment that cannot meet the requirements of the human body for normal breathing, the air is filled into a high-pressure gas cylinder for human breathing.
Product display
FAQ
Q1: If you accept small orders?
A1: Yes , feel free to contact us
Q2: Can you send products to my country?
A2: Sure, we can. If you do not have your own ship forwarder, we can help you.
Q3: Can you do OEM for me?
A3: YES, OEM is welcomed .
Q4: What’s your payment terms ?
A4: By T/T,LC AT SIGHT,30% deposit in advance, balance 70% before shipment.
Q5: How can I place the order?
A5: First CHINAMFG the PI,pay deposit,then we will arrange the production.After finished production need you pay balance. Finally we will ship the Goods.
Q6: When can I get the quotation ?
A6: We usually quote you within 24 hours after we get your inquiry.
If you are very urgent to get the quotation.Please call us or tell us in your mail, so that we could regard your inquiry priority.
| After-sales Service: | Provide After-Sales Service |
|---|---|
| Warranty: | 18months |
| Application: | Back Pressure Type, Intermediate Back Pressure Type, High Back Pressure Type, Low Back Pressure Type |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof |
| Mute: | Mute |
| Lubrication Style: | Oil-free |
| Customization: |
Available
|
|
|---|
.webp)
How are air compressors used in the food and beverage industry?
Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:
1. Packaging and Filling:
Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.
2. Cleaning and Sanitization:
Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.
3. Cooling and Refrigeration:
In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.
4. Aeration and Mixing:
Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.
5. Pneumatic Conveying:
In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.
6. Quality Control and Testing:
Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.
7. Air Agitation:
In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.
It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.
By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.
.webp)
Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
How do you choose the right size of air compressor for your needs?
Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:
1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.
2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.
3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.
4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.
5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.
6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.
7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.
8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.
By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.
editor by CX 2023-11-03